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Die Casting Machine Non Standard Fully Automatic Disc Vision Inspection Equipment Multi Station Parallel

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Zhejiang Maisi Technology Co., Ltd

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Die Casting Machine Non Standard Fully Automatic Disc Vision Inspection Equipment Multi Station Parallel

Place of Origin : Zhejiang, China

MOQ : 1

Machine weight : 300KG

Brand Name : Maisi

Payment Terms : T/T

Packaging Details : Wooden box

Customization : Support Customization

Delivery Time : Determined by customization cycle (3-5 weeks generally) and destination country. Specific time will be informed after order confirmation

Detection Accuracy : 0.01-0.5mm(customizable)

Working Mode : Manual feeding + disc rotation + multi-station parallel operation + online visual inspection + automatic sorting + robotic arm grabbing (qualified products)

Certification : 25024Q12615R0S

Camera : 6MP-20MP(customizable)

Application : Matching various die casting machines, suitable for online inspection of die casting parts produced by die casting machines, such as auto parts die castings, hardware die castings, mechanical die castings, precision die castings, etc.

After-sales Warranty : 1-year warranty

Model Number : MS-D10

Price : Customized pricing based on your specific testing requirements and machine configuration

Power Supply : 220V

Product Type : Non-Standard Disc Inspection Equipment for Die Casting Machine (Multi-Station Parallel Operation)

Detection Speed : 10-30 pcs/min (adjustable)

Operating temperature : Temperature 0-40°C,Humidity ≤80% (no condensation)

Feeding Mode : Manual feeding, simple operation, easy to master, smooth connection with disc multi-station operation, suitable for batch die casting parts inspection, low operator threshold

Machine Material : Aluminum profile frame

Supply Ability : Flexible supply, adjustable according to order quantity and customization cycle, ensuring quality and on-time delivery

Machine size : 1800mm*1800mm*2050mm

Control System : Industrial computer + mouse control,full-automatic operation, each station can work independently or in parallel, disc rotation speed adjustable, robotic arm movement precise and controllable, support data export and record

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Die Casting Machine Non-Standard Disc Inspection Equipment,Multi-Station Parallel Operation

The Die Casting Machine Non-Standard Disc Inspection Equipment (Multi-Station Parallel Operation) is a professional intelligent detection equipment specially designed for the online inspection of die casting parts matching die casting machines. It adopts manual feeding mode, which is simple and easy to operate, and can be quickly matched with the production rhythm of die casting machines. The equipment adopts a disc-type structure and multi-station parallel operation design. After manual feeding, the disc rotates stably to send the die casting parts to each detection station in turn, and multiple stations work at the same time to realize simultaneous detection of multiple die casting parts, greatly improving the inspection efficiency and meeting the demand of batch production of die casting machines. It integrates manual feeding, disc transmission, multi-station parallel detection, high-precision visual inspection, automatic sorting and robotic arm grabbing functions. After detection, the robotic arm will accurately grab the qualified products from the disc and transfer them to the next assembly line, while the unqualified products will be automatically sorted out to avoid mixing. It can automatically identify appearance defects and dimensional deviations of die casting parts, realize full-process automatic operation from feeding, detection to conveying. It features stable performance, strong adaptability, easy operation and strong scalability, widely used in automotive, hardware, mechanical manufacturing and other industries that use die casting machines, helping factories improve inspection efficiency, reduce labor cost and ensure the quality consistency of die casting parts.

Key Detection Items

Appearance Defect Inspection:Scratches, burrs, flashes, deformations, stains, missing corners, cracks, pores, shrinkage cavities, surface unevenness
Dimensional Inspection:Outer diameter, inner diameter, length, width, thickness, hole position, spacing, contour size, chamfer size
Form & Position Tolerance:Concentricity, verticality, flatness, coaxiality, runout, position degree
Surface Processing Defect:Coating uniformity, peeling, color difference, oxidation spots, rust
Structural Defect Inspection:Missing material, welding marks, uneven material accumulation, inner hole burrs

Core Product Features

Humanized Manual Feeding:Simple feeding operation, no professional training required, low operator threshold, smooth connection with disc operation
High Efficiency of Parallel Operation:Multi-station parallel work, simultaneous detection of multiple products, inspection efficiency is 3–5 times that of single-station equipment
Disc Transmission Stable:Stainless steel disc, stable rotation, accurate positioning, no product displacement during detection
Precise Robotic Arm Grabbing:High-precision robotic arm, accurate positioning, gentle grabbing, no damage to qualified products, smooth conveying to the next assembly line
Full-Automatic Linkage:Integrate manual feeding, detection, sorting and robotic arm conveying, realize full-process automatic operation, reduce manual intervention
Wide Compatibility:Non-standard customization, fully matching various die casting machine models and different types of die casting parts
High Precision & Reliable:High-resolution visual system + multi-angle detection, detection accuracy up to ±0.005mm, no missed detection or false detection
Harsh Environment Adaptation:Dust-proof, oil-proof and anti-vibration design, suitable for long-term continuous operation in die casting workshop with dust, oil and vibration

Technical Parameters

Applicable Product Size:5–200mm (customizable)
Number of Stations:2–8 stations (customizable)
Disc Rotation Speed:5–20 r/min (adjustable)
Detection Speed:10–30 pieces/min (adjustable according to product complexity)
Detection Accuracy:±0.005mm
Camera Configuration:6MP–20MP industrial camera, 1–8 groups optional
Lighting System:LED shadowless anti-glare light source, brightness adjustable, long service life
Power Supply:220V
Overall Dimension:Customizable according to disc size, number of stations and robotic arm model
Working Environment:Temperature 0–45℃, humidity 10%–85% (no condensation)
Qualified Rate:≥99.9%

Application Scenarios

Widely used in industries such as automotive parts, hardware, mechanical manufacturing, precision components that use die casting machines for production. It adopts manual feeding and disc multi-station parallel operation, and is equipped with a robotic arm to grab qualified products to the next assembly line after detection. It is suitable for online inspection of batch-produced die casting parts, such as auto engine die castings, gearbox parts, hardware connecting pieces, mechanical structural die castings, etc. It realizes fully automatic quality control of die casting parts from feeding, detection to conveying, improves production efficiency and product qualification rate, reduces labor cost and quality risks, and helps enterprises enhance market competitiveness in the global manufacturing industry.

After-Sales Service

We provide professional after-sales service, including free installation, debugging and operation training, 1-year quality guarantee, and 24-hour technical support. 

If you have any questions about the product, our professional technical team will reply and solve them in time.

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