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Ceramic Valve Disc Vision Inspection Machine For Continuous Manufacturing

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Zhejiang Maisi Technology Co., Ltd

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Ceramic Valve Disc Vision Inspection Machine For Continuous Manufacturing

Model Number : MS-A10

Machine Weight : 150KG

After-sales Warranty : 1-year warranty

Packaging Details : Wooden box

Machine Material : Aluminum profile frame

MOQ : 1

Delivery Time : Determined by customization cycle (3-5 weeks generally) and destination country. Specific time will be informed after order confirmation

Detection Accuracy : 0.001-0.1mm (customizable)

Inspection Interface : User-friendly Interface

Payment Terms : T/T

Camera : 2MP-6MP(customizable)

Operating temperature : Temperature 0-40°C,Humidity ≤80% (no condensation)

Certification : 25024Q12615R0S

Power Supply : 220V

Brand Name : Maisi

Product Type : Ceramic Valve Disc Optical Sorting Machine

Place of Origin : Zhejiang, China

Machine Size : 1130mm*1030mm*2050mm

Price : Customized pricing based on your specific testing requirements and machine configuration

Detection Speed : 100-300pcs/min(adjustable)

Customization : Support Customization

Supply Ability : Flexible supply, adjustable according to order quantity and customization cycle, ensuring quality and on-time delivery

Glass Disk Size : Customizable based on product size

Application : Ceramic Valve Discs, Ceramic Cartridge Plates, Ceramic Faucet Components and Ceramic Sealing Parts

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Ceramic Valve Disc Optical Sorting Machine,detection Speed:100-300 Pcs/min,Automated Optical Inspection and Sorting Machine for Ceramic Valve Discs and Ceramic Cartridge Components

The Ceramic Valve Disc Optical Sorting Machine is designed for automated inspection and sorting of ceramic valve discs, ceramic faucet discs, ceramic cartridge plates, and other precision ceramic sealing components. By integrating industrial CCD cameras, intelligent vision algorithms, and an automatic sorting mechanism, the equipment provides consistent inspection performance for continuous manufacturing.

The system evaluates key product characteristics including sealing surface quality, dimensional consistency, contour accuracy, edge condition, and structural completeness. Qualified and non-conforming parts are automatically separated, helping manufacturers improve production efficiency and product consistency.

Core Product Features

Functional Surface Inspection:Specially optimized for ceramic sealing surfaces with high flatness requirements
Edge Profile Evaluation:Accurately identifies edge chipping, corner damage, and contour irregularities
Ceramic Surface Imaging:Enhances recognition of polishing marks, stains, scratches, and firing traces
Consistent Part Orientation:Maintains repeatable positioning for thin ceramic components during inspection
Flexible Product Adaptation:Suitable for different ceramic valve disc dimensions and cartridge structures
Continuous Automated Sorting:Supports stable inspection for high-volume ceramic component production

Key Detection Items

Appearance Defect Inspection:Scratches, chips, stains, cracks, edge damage, contamination
Dimensional Inspection:Outer diameter, inner diameter, thickness, hole size, profile dimensions
Sealing Surface Inspection:Surface flatness, polishing quality, sealing area integrity
Form & Position Tolerance:Flatness, concentricity, parallelism, position accuracy
Surface Processing Inspection:Color consistency, polishing traces, firing marks, processing defects
Structural Defect Inspection:Missing material, incomplete machining, abnormal contours, damaged corners
Mixed Product Inspection:Mixed specifications, different models, incorrect ceramic components
Presence Verification:Missing holes, incomplete structures, missing functional features

Technical Parameters

Inspection Speed:100–300 pcs/min
Inspection Accuracy:0.001–0.1 mm (Customizable)
Inspection Accuracy Rate:≥99.9%
Camera System:1–50 Industrial CCD Cameras
Camera Configuration:2MP–6MP Industrial Cameras, Customizable Quantity
Control System:Industrial PC + PLC
Power Supply:220V
Working Environment:Temperature 18℃–40℃, Humidity 15%–80% (Non-condensing)

Application Scenarios

Widely used for automated optical inspection and sorting of ceramic valve discs, ceramic cartridge plates, ceramic faucet components, and other ceramic sealing parts in faucet manufacturing, sanitary ware, plumbing systems, fluid control products, and precision ceramic component industries.

After-Sales Service

We provide professional after-sales service, including free installation, debugging and operation training, 1-year quality guarantee, and 24-hour technical support.

If you have any questions about the product, our professional technical team will reply and solve them in time.

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